PERSONALIZED EXCELLENCE FOR TOMORROW

Our customized engineering solutions adequately address complex requirements in modern industry. With a focus on precision and efficiency, we develop individual concepts that are specifically tailored to your needs. Rely on our expertise for future-oriented, sustainable and flexible solutions that give you a competitive edge.

Innovation through customized solutions

Our expertise in customized engineering enables us to create innovative solutions that are specifically tailored to your unique requirements. We develop customized concepts that help you integrate modern technologies and processes. Use our partnership to set new standards in your industry.

Sustainability and futureproofing

With our individually designed engineering solutions, we place particular emphasis on sustainability and future-proofing. Through efficient process design, our systems help to reduce waste and energy consumption and support you in achieving your environmental goals.

Increased efficiency through customized processes

Our tailor-made engineering solutions optimize your production processes and increase efficiency. By adapting the systems to your specific requirements, you can shorten production times and reduce costs, while at the same time improving process stability and product quality.

Innovative, efficient, individual: Customized engineering

In the field of customized engineering, we have already successfully developed various products and concepts that are specially tailored to the requirements of our customers. Our solutions combine innovative technologies with flexible approaches to increase efficiency and quality in your production.

Discover how our proven Customized Engineering solutions can optimize your manufacturing process:

Digital twin Lead Machine Furnace BMO Lead Turning Furnace BWO Furnace system for latent storage unit Visualization
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Predictive maintenance with RAUCH's Digital Twin

Predictive maintenance with RAUCH's digital twin

RAUCH's Digital Twin technology provides you with an advanced solution for the proactive maintenance of your melting systems. Our innovative technology enables precise real-time monitoring and analysis that detects potential problems before they occur. This ensures maximum uptime and minimizes downtime risks.

  • Real-time monitoring and analysis: The Digital Twin continuously records and analyzes your system's operating data to monitor its status in real time and identify potential weak points at an early stage.
  • Predictive maintenance: With the help of intelligent algorithms and predictive models, maintenance measures can be planned precisely to avoid unplanned downtime and maximize efficiency.
  • Optimization of operating times: The Digital Twin enables precise control and adjustment of operating parameters, resulting in optimum utilization of the system and longer operating times.
  • Focus on cost reduction: By precisely planning maintenance measures and avoiding unexpected breakdowns, the Digital Twin helps to reduce operating costs and increase profitability.
  • The RAUCH Digital Twin is an indispensable technology for companies in the modern manufacturing industry that value maximum efficiency, low downtimes and a future-proof maintenance strategy.

Lead Machine Furnace BMO: Melting and dosing of lead

Experience the highest precision and reliability in melting and holding lead alloys with the RAUCH Lead Machine Furnace BMO. The BMO offers you state-of-the-art technology for safe, economical and fully automatic dosing. Ideal for casting machines, this single-chamber crucible furnace impresses with its flexible heating options and efficient operation.

  • Fully automatic dosing: Precise dosing of the melt into the casting machine using a dosing pump
  • Flexible heating options: Available in electric or fuel-fired versions
  • Simple adaptation: Gas burner for natural or liquid gas operation, with conversion options

Lead Turning Furnace BWO: fast alloy change, maximum flexibility

The RAUCH Lead Turning Furnace BWO combines maximum safety with exceptional flexibility. Developed for the efficient processing of two different alloys, it allows for fast changeovers and precise control thanks to its turning technology and practical chassis. Available in electric and fuel-fired versions, it guarantees first-class economy and reliability.

  • Dual alloy processing: Processes two different lead alloys in one system
  • Quick alloy change: Reversible technology for quick and easy changes between alloys
  • Flexible heating options: Available in electric or fuel-fired versions
  • Practical carriage: Enables easy change of casting position for efficient alloy changes
  • High efficiency: Optimized for maximum efficiency and cost savings in lead processing

Furnace system for latent storage unit

Our state-of-the-art furnace system for latent storage enables precise temperature control for efficient hydrogen storage in metal hydrides. By using Mg alloys and advanced dosing technology, we ensure dynamic adjustment of the melt flow to the hydrogen pressure, supported by our many years of expertise in the development of magnesium and zinc melting furnaces.

  • Precise temperature control: Maintains the melting temperature to precisely within a few tenths of a degree
  • Automated filling operation: Guaranteed by a redundant contact sensor
  • Efficient hydrogen storage: Optimal use of Mg alloys
  • Innovative agitator: Ensures even heat distribution
  • Dynamic pressure control: Adaptation of the melt flow to the hydrogen pressure

Processes in Focus: RAUCH visualization system for seamless process monitoring

The RAUCH visualization system provides comprehensive control over the entire production process to ensure consistent product quality. It records all process data, logs limit data violations and enables the central monitoring of operating stages. This system also integrates external devices to ensure complete documentation and analysis of production processes.

Central data management: All process data is collected and stored in a control room to ensure a complete overview

Real-time monitoring: Monitoring of operating statuses at central control stations for proactive process control

Detailed reporting: Creation of batch reports, operational analyses and reports on malfunctions and waste products

Process optimization: By implementing visualization, existing processes are continuously analyzed and improved

Integration of external devices: Integration of devices such as spectrometers into the process recording for extended data acquisition

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